Furthermore, there is a demand for these challenging types of castings within this market. Northern Stainless has focused on the paper industry because our pump and valve customers supply many products to this industry. Foundry Casting for Paper and Mining Industries Northern Stainless meets its customer's requirements for superior casting finishes, casting quality, and dimensional accuracy every time. The most common materials purchased include steel, Ni-Resist irons, and corrosion resistant alloys. We also manufacture butterfly and ventilator valves, as well as strainer bodies. Inline valves are the most common valve castings we offer. We guarantee zero leakage through casting walls of any of our products. In addition to offering a variety of alloys for corrosion resistant applications, Northern Stainless also pressure tests all pump housings to ensure the integrity of our castings. This is essential because the interior passageway surfaces of pump component castings are critical for hydraulic performance. We use various core sand mixtures and special washes to produce superior finishes for our products.
#MAGMASOFT CASTING IMPELLER SERIES#
The most common castings we manufacture are the series case diffuser bowl, volute pump case, and all types of impellers. Northern Stainless accommodates any request because we manufacture all casting components needed to complete the hydraulic end of pump units. Pump OEMs require many different styles of pump components. The majority of our products are rough castings, however finished machine castings can be provided when required by our customers. Consistent quality assurance procedures are also used in the manufacture of castings for these markets. Our facility layout and installed equipment allow us to manufacture highly intricate castings with short lead-times in order to meet customer demands. We have concentrated on these markets because they typically require the most complex castings, in both design and alloy. We also focus on supplying castings for the valve manufacturing industry and making specialty castings for the paper mill and mining industries. Contact the solidification modeling technicians at Northern Stainless today for a quality, accurate metal casting.Northern Stainless primarily produces castings for the original equipment pump manufacturing industry. Once the kinks are worked out in MAGMASOFT, the pattern goes straight to casting development – efficiency at its finest. Solidification modeling avoids the time (and money) consuming trial-and-error process associated with prototyping and casting. When using solidification modeling, there is no guesswork for the actual casting. Ongoing production costs are also reduced by optimizing contact sizes, yield and rework. Start-up costs are diminished and lead times are shortened. Northern Stainless uses solidification modeling to cut both time and cost from the initial quote to final product delivery. A 3-D model replaces a physical piece, eliminating the manufacturing cost and time of making actual casting. By running a casting simulation, there is no need for the traditional prototyping phase. Solidification modeling is intended to optimize every step of metal casting. Analysis is then used to optimize the gating design and recommend casting design improvements when allowed. A 3-D model of the pattern or part is created and simulations are run to find potential problems, of which porosity level, turbulence in the gating system an air entrapment are just a few.
#MAGMASOFT CASTING IMPELLER SOFTWARE#
MAGMASOFT is solidification modeling software designed to optimize the casting process by simulating it on a computer. Casting process optimization ensures we get as accurate a casting as possible as fast as possible. Solidification modeling through MAGMASOFT addresses both. Getting an accurate casting to the customer in an expeditious manner is just as important. Casting to customer specifications is only half of the discussion, though. A sound casting yields a satisfied customer. Building an accurate pattern is the first step to a dimensionally sound casting.
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